Emerson VE3005 KJ2003X1-BA2 MD Controller Module

The Emerson VE3005 (alternate part numbers: KJ2003X1-BA2, 12P2093X112) is a high-performance MD Controller Module from the DeltaV M-series, serving as a core processing unit for Emerson’s DeltaV Distributed Control System (DCS). It executes real-time control logic, manages I/O communication, and supports redundant configurations to deliver reliable, modular automation for process-critical industries. The module’s compact, rack-mount design enables seamless integration and hot-swappable maintenance in industrial environments.

Technical Specifications

Parameter	Specification
Model Number	VE3005 (KJ2003X1-BA2, 12P2093X112)
Product Type	DeltaV M-series MD Controller Module
LocalBus Power	5 VDC @ 1.4 A (max)
Operating Temperature	0°C to +60°C
Communication Protocols	LocalBus (I/O), Ethernet (system)
Redundancy	1:1 redundant or simplex operation
Mounting	Rack-mount (DeltaV M-series chassis)
Hot-Swappable	Yes
Weight	Approx. 1.36 kg (3 lbs)
Country of Origin	USA

Function

Core Control Execution: Runs DeltaV control algorithms, including PID, sequencing, and interlock logic, to regulate industrial processes.
I/O Communication Management: Interfaces with DeltaV I/O cards via LocalBus, handling data acquisition from field sensors and output commands to actuators.
Redundancy Support: Operates in simplex or 1:1 redundant mode to eliminate single points of failure, ensuring uninterrupted control during module faults or maintenance.
System Integration: Communicates with DeltaV workstations, historians, and other controllers via Ethernet, enabling centralized monitoring and configuration.
Hot-Swappable: Allows replacement without shutting down the DCS, minimizing downtime for maintenance.

Application Fields

Oil & Gas: Pipeline control, refining processes, and offshore platform automation.
Chemical & Petrochemical: Reactor control, distillation, and safety interlock systems.
Power Generation: Boiler, turbine, and auxiliary plant control in thermal and combined-cycle power plants.
Pharmaceutical: Batch processing, sterile manufacturing, and utility system automation.
Water & Wastewater: Treatment plant control, pump station automation, and chemical dosing regulation.

Recommended Similar Series Products (3–5 Units)

All below are Emerson DeltaV M-series controllers and compatible modules, designed for seamless integration with the same system architecture as VE3005:

VE3006 (KJ2004X1-BA2)
- Type: MD Controller Module (enhanced processing power).
- Use Case: Complex control applications requiring higher logic execution speed (e.g., advanced process control).
VE3007 (KJ2005X1-BA2)
- Type: MD Plus Controller Module (extended memory & I/O capacity).
- Use Case: Large-scale DCS deployments with extensive I/O points and complex sequencing logic.
VE5001
- Type: M-series Enhanced Power Supply Module.
- Use Case: Provides redundant power to VE3005/VE3006 controllers and I/O cards, ensuring stable system power in harsh environments.
VE4017P0
- Type: FOUNDATION Fieldbus H1 I/O Module.
- Use Case: Integrates fieldbus devices (e.g., transmitters, valves) with DeltaV systems, complementing VE3005’s control functions.
VE3051C0
- Type: M-series I/O Subsystem Horizontal Carrier.
- Use Case: Rack-mount chassis for VE3005 controllers and I/O modules, enabling organized, scalable system expansion.