The GE VME-2532A represents GE Industrial Automation’s high-performance digital I/O solution designed for critical process control systems requiring military-grade reliability. This 6U VME64x-compatible board provides 32 optically isolated digital channels (16 inputs/16 outputs), engineered for harsh environments like offshore drilling platforms and steel mill automation. The GE VME-2532A features <1ms update rates with galvanic isolation up to 2500Vrms, making it essential for safety instrumented systems in chemical processing plants.
As part of GE’s Rugged VME 2000 Series, the VME-2532A incorporates patented Transient Voltage Suppression technology that withstands 4kV surge pulses per IEC 61000-4-5 in power grid SCADA applications. Its conformal-coated PCB survives 98% humidity in paper mill control cabinets while maintaining Class I Division 2 certification for hazardous locations. The board’s -40°C to +85°C operational range ensures reliability in arctic oil pipeline monitoring stations and desert solar farm installations.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | VME-2532A |
Manufacturer | GE Intelligent Platforms |
Product Type | Digital Input/Output Board |
I/O Channels | 16 DI / 16 DO (Opto-22 compatible) |
Isolation Voltage | 2500Vrms channel-to-bus |
Input Voltage | 5-48V DC (Field configurable) |
Output Current | 2A per channel (MOSFET) |
Update Rate | 0.8ms (Full scan) |
Surge Protection | 4kV (IEC 61000-4-5) |
Bus Interface | VME64x (A32/D32) |
Operating Temp | -40°C to +85°C |
Power Consumption | 5W @ 5V DC |
Certifications | UL 508, ATEX Cat 3 |
Dimensions | 233mm x 160mm x 20mm |
Key Features and Advantages:
Ultimate signal integrity: The GE VME-2532A utilizes adaptive debounce filtering (0.1μs to 65ms programmable) to eliminate contact bounce in legacy relay-based systems. Its dual watchdog timers (1-60s range) guarantee failsafe operation for nuclear plant emergency shutdown circuits.
Smart diagnostics: Built-in channel-level health monitoring detects burnt-out field devices in refinery flare systems. Front-panel LEDs provide real-time status for each I/O point in wastewater treatment SCADA networks.
Future-proof design: Backward compatible with VME32 systems through auto-negotiating bus interface. Supports GE Proficy iFIX HMI integration for seamless migration of legacy power plant control systems.
Application Areas:
The GE VME-2532A excels in:
- Oil & Gas: Wellhead emergency shutdown systems
- Utilities: Substation breaker control
- Mining: Conveyor belt safety interlocks
- Marine: Ballast control systems
In automotive manufacturing, its <1μs synchronization accuracy enables precise robotic welding sequence control. The board’s MIL-STD-461F EMI compliance ensures reliable operation near arc furnaces in foundry automation.
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Installation and Maintenance:
Installation preparation: Verify VME backplane slot spacing meets 20mm airflow requirement when installing GE VME-2532A in cement plant control cabinets. Use ESD wrist strap during handling to prevent static damage to opto-isolators.
Maintenance recommendations: Perform annual contact resistance measurement on output terminals in port crane control systems. Clean air filters quarterly when deployed in textile mill environments with high lint concentration.
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