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Triconex 3623/3624 16-channel supervised digital output module

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The Triconex 3623/3624 is a high-reliability 16-channel supervised digital output module designed for critical safety applications in industrial automation systems. As part of Triconex’s renowned safety instrumented system (SIS) product line, the 3623/3624 module provides fail-safe operation with continuous output circuit monitoring and diagnostics. The 3623/3624 integrates seamlessly with Triconex’s triple modular redundant (TMR) architecture, delivering industry-leading fault tolerance and system availability. With its compact design, the 3623/3624 module is specifically engineered for applications where space constraints and high reliability are equally important requirements.

The Triconex 3623/3624 is a high-reliability 16-channel supervised digital output module designed for critical safety applications in industrial automation systems. As part of Triconex’s renowned safety instrumented system (SIS) product line, the 3623/3624 module provides fail-safe operation with continuous output circuit monitoring and diagnostics. The 3623/3624 integrates seamlessly with Triconex’s triple modular redundant (TMR) architecture, delivering industry-leading fault tolerance and system availability. With its compact design, the 3623/3624 module is specifically engineered for applications where space constraints and high reliability are equally important requirements.

Technical Specifications

Product Model | Triconex 3623/3624
Manufacturer | Triconex
Product Type | 16-Channel Supervised Digital Output Module
Output Type | Form-C relay contacts
Contact Rating | 2A @ 30VDC, 0.5A @ 120VAC
Isolation Voltage | 1500VAC channel-to-channel
Response Time | <10ms typical
Operating Temperature | -40°C to +70°C
Storage Temperature | -40°C to +85°C
Relative Humidity | 5% to 95% non-condensing
Power Consumption | 3W typical
Dimensions | 150mm × 100mm × 30mm
Weight | 650g
MTBF | >200,000 hours

Key Features and Advantages

The Triconex 3623/3624 delivers exceptional reliability through its patented TMR architecture that provides continuous fault detection and correction. Each output channel features independent diagnostics with real-time status reporting to the control system. The module’s supervised outputs verify both open and short circuit conditions, ensuring complete loop integrity. Safety compliance: The 3623/3624 meets SIL 3 safety requirements according to IEC 61508 and IEC 61511 standards. Its modular design allows for easy replacement without system shutdown, minimizing downtime in critical processes. The module’s industrial-grade construction withstands severe vibration and electromagnetic interference common in industrial environments.

Application Fields

The Triconex 3623/3624 is extensively used in safety-critical applications across multiple industries. In oil and gas facilities, it provides emergency shutdown (ESD) functionality for wellheads and processing units. The power generation industry utilizes the 3623/3624 for turbine protection systems and boiler safety controls. Chemical plants deploy this module for reactor shutdown systems and fire/gas detection applications. The 3623/3624 also serves critical functions in pharmaceutical manufacturing where batch process safety is essential. Its compact size makes it ideal for control panels with limited space availability.

Related Products

  1. TRICONEX 3009 MP UMP -Unified Main Processor
  2. Triconex 3626 – 16-channel high-density version for space-constrained installations
  3. Triconex 3704E – Analog input module for complete safety system integration
  4. Triconex 3805E – Communication module for system expansion
  5. Triconex 3503E – Main processor module for TMR systems
  6. Triconex 3664 – Digital input module for complementary safety monitoring

Installation and Maintenance

Installation preparation: Before installing the Triconex 3623/3624, verify proper slot alignment in the Triconex chassis and ensure adequate clearance for ventilation. Prepare appropriate wiring with proper gauge and insulation for the intended load requirements. Confirm that all system power is disconnected during module installation.

Maintenance recommendations: Periodically inspect the Triconex 3623/3624 for dust accumulation using approved cleaning methods. Verify module seating annually and check terminal connections for proper torque. Monitor system diagnostics logs for any abnormal channel behavior. Always use proper ESD precautions when handling the module and follow Triconex’s recommended maintenance intervals for optimal performance.

Product Assurance

Triconex provides comprehensive 12-month warranty coverage for the 3623/3624 module, including protection against manufacturing defects. Our global technical support network offers 24/7 assistance with average response times under 4 hours for critical applications. Each Triconex 3623/3624 undergoes rigorous factory testing with full functional verification to ensure reliability.

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