The ABB PPD113B03-10-150000 3BHE023584R1023 is a high-performance digital excitation controller from ABB’s AC800PEC series, engineered for precise voltage regulation in power generation systems. This advanced device combines dual redundant ARM Cortex-A9 processors with 150kA interrupting capacity, delivering ±0.25% voltage regulation accuracy for hydroelectric generator control. The PPD113B03-10-150000 3BHE023584R1023 implements IEC 61850-compliant communication, enabling seamless integration with smart grid protection relays.
As a core component of ABB’s System 800xA platform, this controller features <2ms response time for under-excitation limiters in gas turbine plants. Its 4-channel isolated analog inputs (4-20mA/±10VDC) interface with turbine speed sensors in nuclear power stations. The ABB PPD113B03-10-150000 3HE023584R1023 supports dual LAN ports with PRP/HSR redundancy protocols, ensuring uninterrupted operation in offshore wind farm collector stations.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | PPD113B03-10-150000 3BHE023584R1023 |
Manufacturer | ABB |
Product Type | Digital Excitation Controller |
Input Voltage | 24VDC ±20% (redundant) |
Field Current | 0-15000A DC (continuous) |
Voltage Regulation | ±0.25% of setpoint |
Response Time | <2ms (95% step response) |
Communication Protocols | IEC 61850, Modbus TCP, PROFIBUS DP |
Operating Temperature | -25°C to +70°C |
Protection Class | IP54 (front), IP20 (terminals) |
Dimensions | 482×177×218mm (19″ rack) |
Certifications | UL 508, IEC 60068-2 |
MTBF | 300,000 hours |
Weight | 12.5kg |
Key Features and Advantages:
Adaptive control algorithms: The PPD113B03-10-150000 3BHE023584R1023 employs self-tuning PID with neural network compensation, maintaining grid code compliance during load rejection in pumped storage plants. Dual watchdog timers guarantee fail-safe operation in coal-fired power station exciter systems.
Cybersecurity hardened: Implements IEC 62443-3-3 SL2 security with role-based access control for substation automation. Encrypted firmware updates prevent unauthorized modifications in geothermal power plants.
Diagnostic intelligence: Built-in partial discharge monitoring (0-500pC range) detects stator insulation degradation in marine generator sets. Event recorder stores 10,000 time-stamped alarms with µs resolution for post-fault analysis.
Application Areas:
The ABB PPD113B03-10-150000 3BHE023584R1023 is essential for:
- Hydropower: Synchronous condenser reactive power control
- Steel Mills: Motor-generator set excitation management
- Mining: Ball mill drive system power factor correction
- Marine: LNG carrier shaft generator regulation
In aluminum smelters, its harmonic compensation (THD <1.5% at 50Hz) prevents rectifier-induced voltage distortion. The controller’s 150kA DC breaking capacity protects offshore drilling rig generators during short circuits. Seismic-certified design (IEC 60980 Class 1) ensures operation in earthquake-prone regions.
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Installation and Maintenance:
Installation preparation: Verify insulation resistance (>100MΩ @ 500VDC) between field terminals before energizing PPD113B03-10-150000 3BHE023584R1023. Use ABB FCM Calibration Suite to initialize controller parameters.
Maintenance recommendations: Perform annual dielectric test (3.5kV AC, 1 minute) on field wiring. Clean air filters quarterly using ABB SFG-1200 maintenance kit in dusty environments. Update firmware during planned downtime using ABB Asset Suite 4.0.
Product Assurance:
ABB provides 12 months comprehensive warranty for PPD113B03-10-150000 3BHE023584R1023, including 24/7 technical support. Each unit undergoes 72-hour heat run test at 125% rated current. Our global service network guarantees 48-hour emergency response for critical power infrastructure.
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