PFCL201C-20kN 3BSE023409R20 pillow tension gauge pressure head

The PFCL201C-20kN 3BSE023409R20 is a high-precision pillow block tension load cell developed by ABB, belonging to the company’s industrial force measurement product line specifically engineered for tension control in material processing applications. As a critical component in automated production lines, PFCL201C-20kN 3BSE023409R20 delivers accurate and real-time tension measurement of web materials, wires, cables, and fabrics, enabling precise control of material tension to prevent stretching, tearing, or slack during processing. This load cell integrates seamlessly with ABB’s DCS and PLC systems, as well as third-party automation platforms, making it a versatile solution for industries requiring consistent material handling.

PFCL201C-20kN 3BSE023409R20 stands out for its robust construction and reliable performance in demanding industrial environments, serving as the backbone of quality control in continuous production processes. Its core value lies in maintaining optimal material tension, which directly impacts product uniformity, reduces waste, and enhances overall production efficiency. Whether deployed in high-speed manufacturing or precision processing, PFCL201C-20kN 3BSE023409R20 ensures consistent measurement accuracy, supporting critical operational decisions and helping businesses achieve higher productivity and product quality.

High Measurement Accuracy: PFCL201C-20kN 3BSE023409R20 offers a precision class of ±0.1% FS, ensuring reliable and consistent tension readings even in dynamic production environments. This level of accuracy minimizes material waste caused by over-tensioning or under-tensioning, directly improving production yield and cost efficiency.

Robust Industrial Design: Constructed from corrosion-resistant 316L stainless steel and rated IP67, PFCL201C-20kN 3BSE023409R20 is designed to withstand harsh industrial conditions, including dust, moisture, and temperature fluctuations. Its durable build ensures long-term operational reliability, reducing maintenance frequency and downtime.

Easy Integration: The module’s 4-20 mA analog output signal enables seamless integration with ABB controllers, SCADA systems, and third-party automation platforms, eliminating the need for complex adapters or custom programming. Its standard pillow block mounting design simplifies installation, reducing setup time and labor costs.

Low Power Consumption: Operating on a 12-30 V DC supply, PFCL201C-20kN 3BSE023409R20 features low power consumption, making it suitable for energy-efficient production lines. Its fast response time (≤5 ms) ensures real-time tension monitoring, enabling immediate adjustments to process parameters and preventing material defects.

PFCL201C-20kN 3BSE023409R20 is widely applied in industries involving continuous material processing, where precise tension control is critical to product quality. In the paper and pulp industry, it monitors and controls the tension of paper webs during printing, coating, and slitting processes, ensuring uniform thickness and preventing paper breaks or wrinkles.

In the textile industry, PFCL201C-20kN 3BSE023409R20 is used in weaving, knitting, and dyeing machines to maintain consistent tension of yarns and fabrics, avoiding stretching or distortion and ensuring high-quality finished products. The module also finds extensive use in the cable and wire manufacturing sector, where it controls the tension of copper, aluminum, or fiber optic cables during extrusion, stranding, and winding processes, preventing conductor damage and ensuring uniform insulation thickness.

Additionally, PFCL201C-20kN 3BSE023409R20 is deployed in the film and packaging industry, monitoring the tension of plastic films, foils, and laminates during printing, converting, and packaging operations. It is also used in metal processing applications, such as strip steel production, to control tension during rolling, annealing, and coating processes. In all these applications, PFCL201C-20kN 3BSE023409R20 addresses the core challenge of maintaining consistent material tension, helping businesses improve product quality, reduce waste, and enhance production efficiency.

Installation Preparation: Before installing PFCL201C-20kN 3BSE023409R20, verify that the mounting surface is flat, rigid, and capable of supporting the module’s weight and the maximum measured load. Ensure the supply voltage matches the 12-30 V DC requirement to prevent damage, and disconnect power during wiring. Align the load cell with the material’s tension direction to ensure axial load application, as off-center loads may affect measurement accuracy. Use the provided flange hardware to secure PFCL201C-20kN 3BSE023409R20 firmly, avoiding over-tightening that could distort the sensor.

Maintenance Recommendations: Regularly inspect PFCL201C-20kN 3BSE023409R20 for signs of physical damage, corrosion, or loose connections, especially in harsh environments. Clean the module with a dry, lint-free cloth to remove dust and debris, and check the cable for wear or damage. Calibrate the load cell annually using a certified calibration standard to maintain measurement accuracy, and store spare units in a dry, temperature-controlled environment when not in use. In case of abnormal readings, verify the power supply, wiring connections, and load alignment before contacting technical support.

We provide a 12-month comprehensive quality guarantee for PFCL201C-20kN 3BSE023409R20 from the date of delivery, covering manufacturing defects in materials and workmanship. This guarantee ensures that PFCL201C-20kN 3BSE023409R20 will perform as specified under normal operating conditions, delivering reliable tension measurement and control. Our global technical support team is available 24/7 to assist with installation, calibration, and troubleshooting, providing timely solutions to minimize operational downtime. In the event of a qualifying defect, we offer free repair or replacement of PFCL201C-20kN 3BSE023409R20, reflecting our confidence in product quality and commitment to customer satisfaction. Backed by ABB’s decades of engineering expertise and rigorous quality control, PFCL201C-20kN 3BSE023409R20 is a trusted solution for industrial tension measurement needs.