Kollmorgen S22460-SRS is a high-performance servo drive unit belonging to Kollmorgen’s S200 series, specifically engineered to deliver precise speed, torque, and position control for industrial servo motors. As a core component in motion control systems, Kollmorgen S22460-SRS integrates advanced control algorithms, real-time feedback processing, and flexible connectivity, ensuring smooth and responsive motor operation even under dynamic load conditions.
Designed for seamless integration with Kollmorgen’s AKM series servo motors and various upper-level control systems, Kollmorgen S22460-SRS features a compact, industrial-grade design that withstands harsh operating environments. Its user-friendly configuration interface simplifies setup and parameter adjustment, reducing commissioning time. Whether deployed in precision manufacturing, automated material handling, or robotics, Kollmorgen S22460-SRS enhances motion control accuracy and system efficiency, solidifying its role as a trusted solution for demanding industrial applications.
Technical Specifications
Parameter Name | Parameter Value |
Product Model | S22460-SRS |
Manufacturer | Kollmorgen |
Product Type | S200 Series Servo Drive Unit |
Input Voltage | 200-240 VAC (Single-Phase) |
Rated Output Current | 46 A (RMS) |
Peak Output Current | 138 A (3x Rated, 10s) |
Control Modes | Position, Speed, Torque, Profile Position |
Feedback Interfaces | EnDat 2.2, BiSS C, Resolver, Encoder |
Communication Protocols | EtherCAT, Modbus RTU, CANopen |
Operating Temperature Range | 0°C to 50°C (Without Derating) |
Relative Humidity | 10% – 90% (Non-Condensing) |
Physical Dimensions (W×H×D) | 85mm × 160mm × 195mm |
Installation Type | DIN Rail Mount |
Protection Rating | IP20 (Panel Mounted) |
Weight | Approximately 2.8 kg |
Main Features and Advantages
Multi-mode precise control: Kollmorgen S22460-SRS supports four core control modes (position, speed, torque, profile position) with seamless switching, adapting to diverse application requirements. Its advanced PID control with feedforward compensation achieves position control accuracy of ±0.001 mm when paired with high-resolution encoders, ideal for precision machining and electronic component assembly.
High dynamic response: Equipped with a 32-bit floating-point DSP, Kollmorgen S22460-SRS processes feedback signals in microseconds, enabling a response time of ≤1ms to load changes. The 3x peak current output (138A) provides sufficient torque for rapid acceleration and deceleration, reducing cycle times in automated production lines and robotic pick-and-place systems.
Flexible integration and usability: Kollmorgen S22460-SRS supports multiple high-speed feedback interfaces and industrial communication protocols, ensuring compatibility with various motors and control systems. The Kollmorgen WorkBench software offers intuitive parameter configuration, real-time monitoring, and diagnostic functions, simplifying maintenance and troubleshooting for engineers of all skill levels.
Application Fields
In the electronics manufacturing industry, Kollmorgen S22460-SRS powers the servo motors of PCB drilling and placement machines, delivering micron-level position control to ensure precise hole drilling and component mounting. Its fast dynamic response reduces the time between processing steps, increasing production throughput for high-volume electronics assembly.
The packaging industry relies on Kollmorgen S22460-SRS for servo control in filling, sealing, and labeling equipment. It maintains consistent speed and torque during packaging processes, ensuring uniform seal quality and accurate label placement—critical for food, beverage, and pharmaceutical packaging where compliance and product integrity are paramount.
In robotic systems, Kollmorgen S22460-SRS controls the joint motors of collaborative robots and industrial manipulators, enabling smooth and precise movement for tasks like material handling, welding, and assembly. Its compact size saves space in robot control cabinets, while multi-protocol support allows integration with popular robot controllers from ABB, KUKA, and Fanuc. Additionally, it is used in textile machinery to control yarn winding and weaving motors, ensuring consistent thread tension and fabric quality.
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Installation and Maintenance
Installation preparation: Before installing Kollmorgen S22460-SRS, confirm the DIN rail is firmly fixed and has sufficient load-bearing capacity (≥3kg). Verify the input voltage (200-240VAC single-phase) matches the power supply and install a dedicated circuit breaker (63A recommended) to prevent overcurrent. Prepare shielded cables for motor and feedback connections, and ensure the installation environment has good ventilation to avoid overheating.
Maintenance recommendations: Conduct monthly visual inspections of Kollmorgen S22460-SRS to check for loose terminals, dust accumulation, or abnormal indicator lights. Use a thermal imager quarterly to monitor the drive’s temperature during operation, ensuring it stays within 0-50°C. Clean the ventilation slots annually with compressed air (low pressure) and update the firmware via Kollmorgen WorkBench to the latest version for enhanced performance and security. Avoid hot swapping the drive; always power off before disconnecting cables.
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