The Schneider Electric ELAU MAX-4/11/03/128/99/1/1/00 represents the pinnacle of modular servo control technology, engineered for high-speed packaging machinery requiring μ-level synchronization accuracy. As part of ELAU’s fourth-generation MAX-4 platform, this 11kW servo drive achieves 0.001° angular resolution through 32-bit RISC processing, making it essential for pharmaceutical blister packaging lines and confectionery wrapping systems. The MAX-4/11/03/128/99/1/1/00 supports EtherCAT daisy-chaining with ≤100ns jitter for multi-axis coordination in robotic palletizing cells.
Designed for flexible manufacturing, this drive’s adaptive vibration suppression algorithm compensates for mechanical resonance in telescopic conveyor systems. The ELAU MAX-4/11/03/128/99/1/1/00 features IP54-rated construction with conformal-coated PCBs, enabling reliable operation in dairy processing plants with high-pressure washdown environments. Its integrated safety torque off (STO) meets SIL3/PLe requirements for automated guided vehicle (AGV) propulsion systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | MAX-4/11/03/128/99/1/1/00 |
| Manufacturer | Schneider Electric (ELAU) |
| Product Type | Modular Servo Drive |
| Input Voltage | 3-phase 380-480V AC (±10%) |
| Continuous Current | 11A RMS |
| Peak Current | 33A (3s duration) |
| Control Loop | 62.5μs cycle time |
| Communication | EtherCAT (CoE)/CANopen |
| Encoder Interface | EnDat 2.2/BiSS-C/Resolver |
| Ambient Temp | 0°C to +55°C (Derate above 40°C) |
| Protection Class | IP54 (Front)/IP20 (Terminals) |
| Dimensions | 225mm x 150mm x 65mm |
| Weight | 2.4kg |
| Certifications | CE, UL, cULus |
Key Features and Advantages:
Motion control precision: The ELAU MAX-4/11/03/128/99/1/1/00 implements real-time electronic cam profiling with 0.1μm position window for cigarette packing machine applications. Its patented anti-windup algorithm prevents overshoot during sudden speed changes in rotary die cutting systems.
Energy efficiency: Regenerative braking returns up to 95% deceleration energy to the DC bus in high-cycle cartoning machines. Smart heat dissipation design reduces cooling fan usage by 40% compared to previous generations.
Configuration flexibility: Modular plug-in options support various feedback systems and I/O expansions. The drive’s XML-based parameterization enables rapid cloning across production lines in beverage canning plants.
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Installation and Maintenance:
Installation preparation: Verify DC bus pre-charge circuit compatibility before energizing the ELAU MAX-4/11/03/128/99/1/1/00 in glass bottle production lines. Maintain minimum 50mm clearance for airflow in chocolate tempering machine control panels.
Maintenance recommendations: Perform annual thermal imaging of power terminals in high-vibration corrugated board converters. Update drive parameters quarterly using PacDrive Manager software to optimize performance in seasonal confectionery packaging lines.
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