The Schneider Electric ELAU MC-4/11/01/400 represents a next-generation multi-axis motion controller engineered for ultra-high-speed packaging machinery and precision assembly lines. As part of ELAU’s MC-4 Modular Control System, this 11kW-rated unit delivers 0.001mm positioning accuracy through its 64-bit ARM Cortex-A72 processor architecture, specifically optimized for pharmaceutical blister packaging machines and confectionery wrapping systems. The ELAU MC-4/11/01/400 supports coordinated control of 16 axes via EtherCAT with ≤50ns synchronization precision, enabling seamless integration with robotic pick-and-place systems in automotive component assembly.
Featuring adaptive vibration suppression technology, this controller reduces mechanical resonance by 70% in high-speed labeling equipment. The MC-4/11/01/400 incorporates CIP Safety over EtherCAT (FSoE) for SIL 3-compliant emergency stop functions in food processing conveyors. Its IP65-rated housing withstands frequent sanitization cycles in dairy production facilities while maintaining stable operation in -30°C to +60°C environments.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | MC-4/11/01/400 |
| Manufacturer | Schneider Electric (ELAU) |
| Product Type | Multi-axis Motion Controller |
| Input Voltage | 3-phase 380-480V AC (±10%) |
| Continuous Power | 11kW |
| Peak Current | 55A (1.5s overload) |
| Control Axes | 16 axes (synchronized) |
| Communication | EtherCAT/FSoE |
| Cycle Time | 250μs (minimum) |
| Feedback Resolution | 24-bit absolute encoder |
| Operating Temp | -30°C to +60°C |
| Protection Class | IP65 (Front)/IP20 (Terminals) |
| Dimensions | 220mm x 150mm x 80mm |
| Certifications | CE, UL, IEC 61800-7-201, ISO 13849 |
Key Features and Advantages:
Precision dynamics: The ELAU MC-4/11/01/400 implements advanced electronic gearing algorithms achieving 0.0005° angular synchronization accuracy for rotary die-cutters in flexible packaging lines. Its predictive maintenance interface monitors bearing wear in bottling machine conveyors through real-time vibration spectrum analysis.
Network resilience: Dual-redundant EtherCAT ports enable hot-swappable network topology changes without stopping production in 24/7 tissue paper converting lines. The controller’s built-in firewall meets IEC 62443-4-2 standards for pharmaceutical serialization systems.
Energy efficiency: 98% efficient regenerative braking recovers 15% energy in elevator test tower applications. Smart cooling fans adjust airflow based on load profile, reducing power consumption by 20% compared to previous MC-3 series controllers.
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Application Areas:
The ELAU MC-4/11/01/400 excels in:
- Food Packaging: High-speed pouch filling machines
- E-Mobility: Battery cell stacking robots
- Printing: Web-fed offset press tension control
- Logistics: Parcel sorting crossbelt systems
In tablet counting machines, its 10kHz bandwidth current loop ensures precise vibratory feeder control while maintaining ±0.25% counting accuracy. The controller’s conformal-coated electronics withstand sugar dust ingress in candy wrapping systems without compromising 16-axis synchronization performance.
Installation and Maintenance:
Installation preparation: Verify ground potential difference (<1V) before mounting the ELAU MC-4/11/01/400 in paper mill environments with high static charges. Use anti-vibration pads when installing near hydraulic punching machines in metal fabrication plants.
Maintenance recommendations: Perform quarterly firmware updates via EcoStruxure Machine Expert software for cybersecurity compliance. Clean heat sink fins annually using dry compressed air in flour mill applications. Conduct bi-annual encoder signal integrity checks in high-EMI welding robot cells.
Product Assurance:
Schneider Electric provides a 12-month extended warranty for the MC-4/11/01/400, validated through 100,000-hour MTBF testing under IEC 60068-2 standards. Each unit undergoes 72-hour burn-in testing with full load cycling between -40°C and +85°C. Global support centers offer 24/7 technical assistance with guaranteed 8-hour response time for critical production line failures.
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