The B&R 5AC600. GPI0-K05 represents a high-performance servo drive solution designed for precision motion control in advanced manufacturing systems. As part of B&R’s ACOPOSmulti drive series, this 600VAC-rated unit delivers 5kW continuous power output with <0.001° positioning accuracy, making it ideal for semiconductor wafer handling robots requiring nanoscale positioning. The 5AC600. GPI0-K05 implements SAFETY OVER ETHERCAT (FSoE) protocol, achieving SIL3 safety certification for collaborative robotic applications in automotive assembly lines
Featuring integrated STO/SS1/SS2/SBC safety functions, this drive reduces safety circuit complexity by 40% compared to traditional solutions. Its adaptive current control algorithm compensates for cable inductance variations up to 300μH, ensuring stable torque output in high-speed packaging machinery with extended motor cables
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 5AC600.GPI0-K05 |
| Manufacturer | B&R Industrial Automation |
| Product Type | Multi-axis Servo Drive |
| Input Voltage | 3-phase 380-480VAC ±10% |
| Output Power | 5kW (Continuous) |
| Peak Current | 15A (3s) |
| Communication | POWERLINK/EtherCAT |
| Safety Protocol | FSoE (IEC 61784-3) |
| Control Modes | Torque/Velocity/Position |
| Feedback Interface | EnDat 2.2/SSI/BISS-C |
| Ambient Temp | 0-55°C (Derating above 40°C) |
| Protection Class | IP20 |
| Dimensions | 225x65x228.5mm |
| Certifications | CE, UL, cULus, RoHS |
Key Features and Advantages:
Advanced thermal management: The 5AC600.GPI0-K05 utilizes phase-change cooling technology, achieving 95% efficiency at full load while operating in 55°C ambient temperatures. Its predictive maintenance function monitors capacitor aging through DC-link ripple analysis.
Dynamic performance enhancement: Real-time inertia identification automatically adjusts feedforward parameters during high-speed pick-and-place operations. The drive’s 62.5μs cycle time synchronizes axes within ±1ns jitter for parallel kinematic machines.
Safety integration: Integrated Safe Motion functions enable collaborative robot operation without external safety relays. The drive’s dual-channel STO (Safe Torque Off) meets Cat.3/PLd requirements per ISO 1389
Application Areas:
The 5AC600.GPI0-K05 excels in:
- Electronics: SMT component placement systems
- Pharma: Vial filling machine rotary indexing
- Automotive: EV battery module assembly
- Packaging: High-speed cartoner sealing stations
In glass tempering furnace conveyor systems, its ±0.005% velocity regulation maintains precise glass sheet spacing at 800°C ambient. The drive’s vibration suppression algorithm eliminates resonant frequencies in 20m-long gantry crane installations.
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Installation and Maintenance:
Installation preparation: Verify grid symmetry (phase imbalance <2%) before powering the 5AC600.GPI0-K05 in metal processing plants. Use B&R-certified line filters (PN: 8LV0010.00-1) for installations with shared DC bus configurations.
Maintenance recommendations: Perform annual thermal imaging scans on power terminals in paper mill environments. Replace cooling fans every 35,000 operational hours in foundry applications. Use B&R Automation Studio’s Condition Monitoring module for predictive capacitor health analysis.
Product Assurance:
B&R provides 60-month extended warranty with optional 24/7 premium support. Each 5AC600.GPI0-K05 undergoes 500-hour full-load endurance testing including 10,000 emergency stop cycles. Global service network guarantees 8-hour emergency replacement for critical production line failures
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