The 3BSE012545R1 CI546 is a high-performance VIP communication interface module developed by ABB, specifically designed for seamless integration with ABB’s industrial automation systems, including the AC 800M DCS platform. As a critical component in industrial communication networks, 3BSE012545R1 CI546 enables reliable bidirectional data transmission between controllers, field devices, and upper-level management systems, serving as a bridge for real-time information exchange in complex automation environments. This module stands out for its robust design and advanced communication capabilities, making it an indispensable choice for industries requiring high availability and precision in data transfer.
3BSE012545R1 CI546 belongs to ABB’s premium line of communication interface solutions, engineered to meet the rigorous demands of modern industrial processes. Its core value lies in simplifying system integration while ensuring data integrity, reducing latency, and enhancing overall system responsiveness. Whether deployed in continuous process control or discrete manufacturing, 3BSE012545R1 CI546 delivers consistent performance that supports critical operational decisions and optimizes productivity.
Technical Specifications
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Parameter Name
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Parameter Value
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Product Model
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3BSE012545R1 CI546
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Manufacturer
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ABB
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Product Type
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VIP Communication Interface Module
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Rated Voltage
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24V DC ±10%
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Power Consumption
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Max 3W
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Communication Protocol
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VIP (ABB Proprietary), Compatible with MasterBus 300
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Data Transfer Rate
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Up to 1 Mbps
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Interface Type
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1 x VIP Bus Port, 2 x Terminal Blocks (Input/Output)
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Operating Temperature Range
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-20°C to +60°C
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Storage Temperature Range
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-40°C to +85°C
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Humidity Resistance
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5% – 95% (Non-condensing)
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Physical Dimensions (W x H x D)
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48.3 mm x 140 mm x 110 mm
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Weight
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Approx. 0.35 kg
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Protection Rating
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IP20 (Front Panel)
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Mounting Type
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DIN Rail Mount (EN 50022 Standard)
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Main Features and Advantages
Seamless System Compatibility: 3BSE012545R1 CI546 is fully compatible with ABB’s AC 800M series controllers and other ABB automation components, ensuring plug-and-play integration that minimizes setup time and reduces compatibility risks. This seamless integration allows for easy expansion of existing systems without extensive reconfiguration, making it a cost-effective solution for system upgrades.
Reliable Data Transmission: Equipped with advanced signal processing technology, 3BSE012545R1 CI546 guarantees stable and accurate data transfer even in harsh industrial environments with electromagnetic interference (EMI) and voltage fluctuations. Its error-correction capabilities and robust communication protocol ensure minimal data loss, supporting critical control processes that demand real-time responsiveness.
Industrial-Grade Durability: Built to withstand the rigors of industrial settings, 3BSE012545R1 CI546 features a rugged design with wide temperature tolerance and resistance to humidity, dust, and vibration. This durability translates to long-term operational reliability, reducing downtime and maintenance costs for end-users.
User-Friendly Design: The module’s compact DIN rail mounting design saves valuable cabinet space, while clear labeling and intuitive wiring terminals simplify installation and troubleshooting. Additionally, 3BSE012545R1 CI546 supports hot-swapping in compatible systems, allowing for maintenance or replacement without disrupting overall system operation.
Application Fields
3BSE012545R1 CI546 finds extensive application in process industries where reliable communication between automation components is critical. In the chemical and petrochemical sector, it facilitates data exchange between controllers and field instruments (such as flow meters, pressure sensors, and valves) in batch processing and continuous production lines, ensuring precise control of reaction parameters and safety protocols.
In the power generation industry, 3BSE012545R1 CI546 plays a key role in connecting distributed control systems with turbine controls, boiler management systems, and SCADA platforms, enabling real-time monitoring of power output, fuel consumption, and equipment health. Its ability to handle high-volume data transmission makes it suitable for large-scale power plants, both conventional and renewable.
The module is also widely used in water and wastewater treatment facilities, where it supports communication between process controllers, pump stations, and monitoring devices, ensuring efficient water purification, distribution, and wastewater treatment processes. Additionally, 3BSE012545R1 CI546 is deployed in manufacturing industries such as automotive, food and beverage, and pharmaceuticals, where it enables seamless coordination between production lines, quality control systems, and inventory management platforms.
In all these applications, 3BSE012545R1 CI546 addresses the core challenge of reliable data communication in dynamic industrial environments, helping businesses achieve higher operational efficiency, improved product quality, and enhanced safety compliance.
Related Products
- 3BSE012546R1 CI547: Next-generation VIP communication module with higher data transfer rates (up to 2 Mbps) and enhanced protocol compatibility.
- 3BSE008510R1 CI840: ABB Profinet IO Interface Module, ideal for integrating Ethernet-based devices with AC 800M systems.
- 3BSE013236R1 CI520: Compact VIP interface module for small-scale automation systems, offering cost-effective communication solutions.
- 3BSE030220R1 CI867: ABB Modbus TCP Interface Module, compatible with 3BSE012545R1 CI546 for multi-protocol communication networks.
- 3BSE018107R1 AC800M Controller: Core controller paired with 3BSE012545R1 CI546 for comprehensive DCS solutions.
- 3BSE020520R1 CI630: Redundant VIP communication module, providing fault-tolerant connectivity for mission-critical applications.
- 3BSE016234R1 CI858: ABB Foundation Fieldbus Interface Module, complementary to 3BSE012545R1 CI546 in fieldbus-based systems.
- 3BSE009400R1 CI711: Digital input/output module that works with 3BSE012545R1 CI546 to expand I/O capabilities.
Installation and Maintenance
Installation Preparation: Before installing 3BSE012545R1 CI546, ensure the mounting surface (DIN rail) is clean, level, and compatible with EN 50022 standards. Verify that the supply voltage matches the module’s rated 24V DC to prevent damage, and disconnect power to the system during wiring. Carefully review the wiring diagram to connect the VIP bus port and terminal blocks correctly, ensuring tight connections to avoid signal loss. Confirm compatibility with the target ABB controller (e.g., AC 800M) and update the controller firmware if necessary for seamless integration.
Maintenance Recommendations: Regularly inspect 3BSE012545R1 CI546 for signs of physical damage, loose connections, or dust accumulation, and clean the module with a dry, lint-free cloth if needed. Monitor the module’s status indicators to identify potential communication issues early—steady green lights indicate normal operation, while amber or red lights signal faults that require troubleshooting. For hot-swappable systems, replace 3BSE012545R1 CI546 without shutting down the entire system, but ensure proper electrostatic discharge (ESD) protection during handling. It is recommended to schedule annual functional tests to verify data transmission accuracy and confirm the module’s performance meets operational requirements.
Product Guarantee
We stand behind the quality and reliability of 3BSE012545R1 CI546 with a 12-month comprehensive quality guarantee from the date of delivery. This guarantee covers manufacturing defects in materials and workmanship, ensuring that the module performs as specified under normal operating conditions. Our dedicated technical support team is available 24/7 to assist with installation, troubleshooting, and technical inquiries, providing timely solutions to minimize downtime. In the event of a qualifying defect, we offer free repair or replacement of 3BSE012545R1 CI546, demonstrating our commitment to customer satisfaction and product excellence. With ABB’s legacy of engineering expertise and our rigorous quality control processes, 3BSE012545R1 CI546 delivers the performance and durability that industrial customers trust for their critical automation systems.
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